Experience Design

Warehouse Simulation Tool

Warehouse Simulation Tool

Warehouse Simulation Tool

Overview

Design is an important step in warehouse construction and operation. Due to large the scales of designs, warehouse designing regularly rely on simulations to optimize the design solutions and conduct predictive performance analysis.

This case study explores the design of a cutting-edge tool that simplifies simulation creation and analysis for warehouse design.

Timeline

  • Concept : 8 Weeks (Discovery,

    Research & Design)

  • POC : 4 Months

  • MVP : 8 Months

My Role

  • Led UX design on the project

  • Performed secondary and primary research through User Interviews, Tool Walkthroughs, Questionnaires etc.

  • Created and presented UX concepts & UI walkthroughs across stakeholders from the concept through MVP stage


Teams & Collaborations

  • Collaborated with diverse teams and SMEs including Simulation Engineers, Solution Consultants, Operation Optimization team members, Simultion Analysts, Data Consultants, to gather a thorough understanding of tools & processes & perform frequent design feedback sessions.


Overview

Design is an important step in warehouse construction and operation.


This case study explores the design of a cutting-edge tool that simplifies simulation creation and analysis for warehouse design.

Timeline

  • Concept : 8 Weeks (Discovery,

    Research & Design)

  • POC : 4 Months

  • MVP : 8 Months

My Role

  • Led offshore design team.

  • Performed secondary and primary research through User Interviews, Tool Walkthroughs, Questionnaires etc.

  • Created and presented UX concepts & UI walkthroughs across stakeholders from the concept through MVP stage


Teams & Collaborations

  • Collaborated with diverse teams and SMEs including Simulation Engineers, Solution Consultants, Operation Optimization team members, Simultion Analysts, Data Consultants, to gather a thorough understanding of tools & processes


Tools Used

The Problem

The extended simulation time is leading to delays in projects.

High Simulation Time = Delayed Project


Goal

Reduce friction in creating simulations

Design Process

From Ambiguity
To Clarity

Scoping

Establish project goals

Stakeholder Research

Identify Milestones

Discovery

Benchmark existing tools

User Research

Create Personas

Analysis

Map Customer Journeys

Identify User Needs & Pain points

Design

Create UX wireframes

Iterate design based on feedback

Testing

Test Prototypes

A/B testing

Enquiry #1

What is a simulation?

Simulations in warehouse designing can be described as a 'digital twin' of the warehouse solution that has been designed.

Warehouse design & operations regularly rely on simulations for 2 reasons:

- To optimize the design solutions, and
- To conduct predictive performance analysis.
Simulations in warehouse designing can be described as a 'digital twin' of the warehouse solution that has been designed.

Warehouse design & operations regularly rely on simulations for 2 reasons:

- To optimize the design solutions, and
- To conduct predictive performance analysis.
Simulations in warehouse designing can be described as a 'digital twin' of the warehouse solution that has been designed.

Warehouse design & operations regularly rely on simulations for 2 reasons:

- To optimize the design solutions, and
- To conduct predictive performance analysis.

Enquiry #2

What are the Tools Used?

Benchmarking
Current Tools

Benchmarking Current Tools

The next step was to understand the tools of the trade.

However, the professional nature of the softwares and licensing issues made it difficult to conduct secondary research. To get a thorough understanding, we relied on walkthroughs from direct users of these tools such as simulation engineers, 3D Mechatronic Designers & Analysts.

Initial Observations

High Manual Effort

Hidden Code Structure

Difficulty in Collaboration

Enquiry #3

Who are the Users Involved?

User Interviews

The agenda of these interviews was to understand user's roles, responsibilities, preferences, challenges and work practices

  • 15 participants

  • 10 roles

  • ~2 weeks


Personas

From the insights gathered from the inerviews, 4 personas types emerged -


Ideators | Optimizers | Simulators | Implementors

Pain Points

Fragmented usage of tools

Trouble gathering customer data

Delays due to manual work/rework

Dependency on Specialists for concepts

Error Identification is difficult in Python

High Learning Curve

Inter-dependencies between teams due to Skill-Gap

Amanda, Solution Consultant

Conducts simulation analysis,

but can't create simulations

Jacob, Simulation Engineer


Creates simulations &

Conducts simulation analysis

Amanda, Solution Consultant

Aspires to create simulations autonomously, doesn't know coding

How Might We

Empower Solution Consultants to create simulations autonomously?

Opportunities

Simplified Template

Standardized Models

Plug and play

Smart Effor Handling

Multi-format reporting

Pre-defined logic

UX Concepts

After establishing the experience levers and aligning with the business objectives, we got back to our boards to create some sketches and Lo-fi wireframes to discuss our ideas with the stakeholders and prospective users.

Iteration 1

Module Plug-&-Play

User Feedback

Streamlined workflow

interactive interface

Easy to input complex data

Interdependent steps, causing roadblocks

Complex Navigation

3D interface looks complex

Iteration 2

Standardised Templates

User Feedback

Multiple starting points

Improved Navigation

Easy input with templates

Analysis too complex

Need deeper insights

Need to customise inputs

Final Solution

Impact

The fresh UI and streamlined workflows will be used autonomously by Solution consultants, reducing Simulation Designers' workload by over 40%.

Theses designs also became a catalyst for a wave of fresh change within the organization, triggering conversations and research around outdated tools and practices - encouraging more teams to audit their processes, conduct usability and heuristic analysis.

Learnings

Solve for those with the need, even if they don't have the skills

By prioritizing user needs over assumed skill levels, we can create products that are more accessible, efficient, and enjoyable. The goal is to design for empowerment—enabling users to achieve their objectives seamlessly, regardless of their expertise.4o

Adaptability: Be Prepared to Start Fresh

In complex projects, unexpected challenges may require pivoting. Being flexible and ready to restart when necessary ensures that the final design is robust and aligned with user needs.

Clarifying Ambiguity: Leverage Assumptions Effectively

When faced with unclear requirements, making informed assumptions helps move the project forward. These assumptions can later be validated, ensuring progress without getting stuck in uncertainty.

Thank You!

Thank You!

Thank You!